Carving And Animating a Tail-Wagging Dog

Introduction
Animation has always been a passion of mine. When I learned to carve, bringing the two together became somewhat of an obsession. I visited the Paul Boyer museum in Belleville, Kansas a few years ago and was so impressed with his animation that I made a website to show his work on my own site. You can find Paul’s and my animations at, http://www.LivingArtInWood.com. 
Because of the website, I began receiving requests for information on how to get started in animating woodcarvings. Most of projects I had done to that point were a complex system of gears and cams and many hours of trial and error (sometimes many many hours.
As I pondered this request I more or less stumbled on a very simple mechanism to wag the tail of a dog in a seated or lying down position. While the mechanism is simple, there are some electronics involved that will require some soldering on a circuit board, The tail is “wagged” by a magnet pendulum that swings over a coil triggering a transistor that gives a short burst of energy to the cid giving the magnet a slight “push” keeping it swinging as long as the batteries last which can be several weeks if left running continuously. Solar cells can also be used that will keep the tail wagging as long as they are in sufficient light.
This article is the fulfillment of that request. There will be a parts list for those who want to find their own. However, because postage often costs more than the part needed, I will offer a kit of all required parts and an option to assemble the circuit board if desired. So with that introduction, let’s carve a dog that wags his tail.

Carving the dog
You can carve any dog you have a pattern for as
long as it’s in a sitting or lying position. Since the focus
of this article is on animation, instructions are limited to
the modification carving instructions are not given.
When you carve your dog, make the body and tail
separate.
Figure 1 is a sketch of the basic tail wagging
mechanism. As the magnet pendulum swings over a
coil, it is given a slight nudge it passes over. The tail
wags with the swinging of the pendulum. This type of
mechanism can be used for any dog or other animal that
is carved in a seated position. The reason for the seated position is that in a standing dog the tail appears to wag from side to side while this mechanism “rotates the tail. The entire mechanism is assembled separately from the control circuit and has no contact with it other than magnetically.
                                                            Figure 2 shows a carved tail, the rod and rod. Lay                                                                   out the style of tail you want and carve that                                                                   when you’re carving the dog. Make sure the grain                                                                      of the tail runs with the length of the tail in order the                                                                  give it as much strength as possible. If the grain                                                                         runs crosswise, it’s fairly easy to break one off.
                                                                       Once the dog is carved, make a groove on the                                                                      bottom where the brass rod to be glued as shown                                                                     in figure 3. The groove should be just deep enough                                                                   for the entire diameter of the
rod to fit into.
      The rod and sleeve parts are included with the kit if you
purchased one. They are also available to most hobby and some
hardware stores. The rod shown in the Figure 4 is a 1/16 in.
diameter rod and fits perfectly into the sleeve for a bushing-like
fit. Prepare the sleeve by cutting it to ½ to ¾ of an inch. Make
sure the groove is long enough for the sleeve to fit into without
sticking out the back where the tail will be attached.
Before bending the rod, buff it to a shine with fine steel wool so it
will easily turn inside the sleeve. Check to make sure there is no binding. When bending the rod, use care not to score the surface where the rod will remain in the sleeve.
                                                                     Bend to make the pendulum. Make a 90o bend                                                                  far enough from away from the end of the rod so that                                                                about ¼ in. sticks out past the sleeve when it is in                                                                     place so you can attach the tail. Figure 4shows the                                                                    bent rod and the sleeve on the end. Note the small                                                                     washer that is glued to the rod at the bend to keep the                                                             sleeve from binding on the rod when swinging. The                                                                   washer is a plastic bead that is drilled to fit the brass                                                                 rod.
     The length of the rod to which the magnet will be attached determines the speed that the tail will wag. In the prototype shown, the rod was 2 ¼ inches from the bend to the end of the rod where the magnet is attached. That appeared to give a fairly realistic wag effect.
          Before installing the sleeve and rod into
the slot, attach the tail to the brass rod. First
carefully flatten or rough up the tip of the rod just
a bit to give the epoxy something to grip to so the
tail won’t twist on the rod.
     Drill or grind a hole (Figure 5) into the base of
the tail where the rod will be secured. Using
epoxy, glue the rod into the hole in the base of
the tail.
       There are two concerns while doing this.
First, keep the tail in line with the rod to which
the magnet will be attacked unless you don’t
mind the tail resting at a tilt when the magnet isn’t swinging. Second, be especially careful not to get epoxy on the rod or it won’t swing. Figure 6 shows the tail glued to the rod.
        If you haven’t yet done so, put the washer on
the rod. Since it is narrow, it will make the bend and
can be put on from the magnet end. Line it up
square with the shaft and glue it in place with epoxy
on the end away from the shaft.
Now you can begin preparing to glue the rod into
the groove you carved out earlier. I found it is best
to “tack” the rod into place first, either with 5-minute
epoxy or hot melt glue. Use just enough glue to
hold it in place until it sets. As shown in Figure 7,
you can hold the rod in place with a couple of
                                                       clamps. One it’s set, you can test to see if it swings                                                                    freely when it is dry. If it doesn’t you can still take it out                                                             and free it up. If it swings    freely, put more epoxy, or                                                                whatever glue you’re using, around the rod to hold it in                                                             place. Once again, be especially careful not to get any                                                              glue near the places where the rod sticks out of the                                                                   shaft. It takes very little glue on your finger to cause                                                                  sticking. If it does stick slightly, a small amount of WD40                                                           will loosen it up if the glue is just on the surface.
     The magnet is connected to a dowel that is drilled and attached to the rod that swings down. If you’ve cut the rod to the size you want, slide the dowel on to the rod and glue it with a small amount of epoxy or crazy glue. You may want to attach the magnet at this point. Don’t put in permanently yet. Put it on with tape or something that will allow you to remove it later. You’ll need to have it loose later to determine4444
The rod should now swing freely as it hangs down from the dog and the tail should wag with each swing.  Now you can mount it on the platform that will be the base for your carving. You will need to cut a hole where the rod can go through and the dog will be attached. I’d recommend a platform that’s fairly thin so you won’t need to cut so much from the bottom in order to let the rod to swing from side to side. You may also need to take some wood off the bottom of the tail if it rubs against the platform. If it drags at all, it won’t swing.
                                                                                   Figure 8 shows the pendulum rod, dowel                                                                        and magnet from the bottom of the platform.
                                                                    Mount the dog in place with small screws. Then                                                                          cut four legs to support the top platform                                                                                        approximately 2 ½ in. long or as high as you want                                                                      he bottom “box” to be. The actual length of the                                                                            wood pieces depends on how high you choose                                                                         your bottom base to be. Then cut four shorter                                                                             egs that will support the lower platform on
                                                                     which  the electronic circuit board will sit. Cut
                                                                     them so that the bottom platform will be about ½  in. below    the magnet bottom when it hangs down as shown Fgure 9. Glue the legs to the top base with one long and one shorter leg together. Turn them so the shorter legs are visible when looking at the dog from the back or the front, as shown in Figure 9. The lower platform will be
mounted tothe shorter of the
two legs. Cut the lower platform
so that it fits between the shorter
legs but extends to the edge of
the longer egs. You will then be
able to mount this platform by
screwing it to the shorter legs.
          Put the lower platform in
place and mark one leg and also
a matching spot on the platform so it can be put in the same way in case you remove it for something.
You should now have a completed tail-wagging dog. The pendulum should swing freely. Next comes the fun part, bringing it to life. Those instructions are on the link for the assembly of the electronic circuit.

Parts List
1.A 1/16 in. brass rod (available at hobby shops (particularly at radio control                            airplane shops and some hardware stores.
2.A brass sleeve with the same inside diameter as the rod. (You only need less                      than an inch of the sleeve.
3.A ½ in. rare earth magnet. (Available from http://www.leevalley.com.)
4.A ½ in. piece of ½ in. wood dowel for the magnet mount.
5.A small (approximately ¼ in.) plastic washer (bead)


Living Art In Wood
Click here to add text.
fFigure 1
fFigure 2
fFigure 4
fFigure 5
fFigure 6
fFigure 7
Figure 8
fFigure 9
© 2008  Gene Hochhalter
Click to load printable version
(May take 3 - 4 min.
Back.
ordering information